Topic outline

  • Wellheads, Flow Control Equipment and Flowline

    This course provides an overview of all significant aspects and considerations of wellheads, flow control equipment and flowlines for field operations, production, maintenance, petroleum, reservoir and field engineers, wellhead maintenance supervisors, wellhead operations supervisors
    • Training Methodology & Objectives

      Training Methodology

      This Trainee-centered course includes the following training methodologies:-

      • Talking presentation Slides (PPT with audio)
      • Simulation & Animation
      • Exercises
      • Videos
      • Case Studies
      • Gamification (learning through games)
      • Quizzes, Pre-test & Post-test

      Course Objectives

      After completing the course, the employee will:-

      Apply and gain a comprehensive knowledge on wellheads, flow control equipment and flowline Describe wellheads, trees, casing hangers, casing head and spools showing annular access ports and lockdown screws
      Assemble seal and casing hanger as well as identify the base of a coiled tubing wellhead showing flange groove Identify flanges with ring grooves, API type 6B, for 5000 psi working pressure
      Employ drift testing of assembled equipment including flange assembly Identify the typical wellhead and xmas tree assemblies, wear bushing and back pressure valve
      Apply valve removal plugs, act x-mas tree cap and surface safety valve with hydraulic actuator Combine wear bushing running tool and BOP test plug
      Discuss the problems that often arise in the wellhead control panel (WHCP) including the main function of WHCP and its types Describe HIPPS system and explain its advantages, types and main features of integral mechanical HIPPS
      Illustrate the main features of full electronic HIPPS, flow nets and water flow through soils Apply the rules for drawing flow nets and determine total head using flow nets
      Determine flowlines reaching extreme depth and distance as well as identify what part pipeline and flowlines play in offshore installations Employ selection of piping materials and preparation of standard Pms/Vms
      • Course Description

        This E-learning course is designed to provide participants with a detailed and up-to-date overview of wellheads, flow control equipment and flowline. It covers the wellheads, trees, casing hangers, casing head and spools showing annular access ports and lockdown screws; the assembly of seal and casing hanger; the base of a coiled tubing wellhead showing flange groove; the flanges with ring grooves, API type 6B and 5000 psi working pressure; the drift testing of assembled equipment and flange assembly; the typical wellhead and Xmas tree assemblies, wear bushing and back pressure valve; and the valve removal plugs, act X-mas tree cap and surface safety valve with hydraulic actuator
        During this course, participants will learn the combination of wear bushing running tool and BOP test plug; the problems that often arise in the wellhead control panel (WHCP) including the main function of WHCP and its types; HIPPS system, its advantages, types and main features of integral mechanical HIPPS; the main features of full electronic HIPPS, flow nets and water flow through soils; the rules for drawing flow nets and total head using flow nets; the flowlines reaching extreme depth and distance; the part pipeline and flowlines play in offshore installations; and the selection of piping materials and preparation of standard Pms/Vms
        • Module 1 - Wellheads and Trees

          Contents:
            • Wellheads and Trees
            • Casing Hangers
            • Hangers
            • Casing Head
            • Seal Assembly in the Wellhead
            • Casing Hanger Assembly
            • Cutaway of a Tubing Hanger Spool
            • Lockdown Screws and a Tubing “Donut”
            • Pressure Tests
            • Tubing Hangers and Packoffs
            • Hanger With a Lock Mechanism for Subsea Well
            • Tubing Hanger Spool With Annular Access Valves
            • Threaded Tree Caps-Standard Sizes
            • Flanges
            • Flange Assembly
            • Tightening
            • 6 B Flanges
            • Drift Testing of Assembled Equipment
            • Assembly
            • Flange Assembly Learnings
            • Christmas Trees
            • Wellheads and Christmas Trees in the Oil and Gas Industry
            • Wellheads and Christmas Trees
            • Video: Surface Wellhead and Christmas Tree
            • Module Quiz
          • Module 2 - Surface Wellhead

            Contents:
              • Casing Head Housing
              • Casing Heads C-22 Bowl
              • Slip Type Casing Hangers C-22 and C-29
              • Wear Bushing
              • Test Plug
              • Threaded Bottom
              • Casing Head Spool
              • Casing Spools C22
              • Elastomer Seals & Metal to Metal
              • Reducer Bushings
              • Tubing Head Spool
              • TC-60-ET Tubing Heads
              • Internal Latch THS
              • Tubing Hanger
              • Tubing Head Adapters
              • Basic Adapters
              • ESP Adapters
              • Tubing Suspension Adapters
              • Coupling Adapters
              • Valve Model 120
              • Valve Model 130/150
              • Basic Single Completion
              • Loose Valve X-Tree
              • Solid Block X-Tree
              • Actuators
              • HP-Hy Hydraulic Actuator
              • HP-PN Pneumatic Piston Actuator
              • HP-HYW Hydraulic Sheer Actuator
              • Module Quiz
            • Module 3 - Basics of Wellhead Control Panel

              Contents:
                • Typical Wellhead & Xmas Tree Assemblies
                • Wear Bushing
                • Back Pressure Valve
                • Lubricator
                • Valve Removal Plugs
                • Act X-mas Tree Cap
                • Surface Safety Valve With Hydraulic Actuator
                • Combination Wear Bushing Running Tool and Bop Test Plug
                • Bop Test Plug (PTP)
                • Flanged Drilling Spool
                • Well Heads
                • Subsea Wellheads
                • Coiled Tubing Well Heads
                • Hydrate Control in Coiled Tubing Completions
                • Chokes
                • Subsurface Safety Valves
                • Valve Removal Tool (PVRT)
                • Basics of Wellhead Control Panel (WHCP)
                • Overview of Wellhead Control Panel
                • The Problems That Often Arise in Wellhead Control Panel (WHCP)
                • Main Function of WHCP
                • Types of WHCP
                • Well Head Control Panel Working Principle
                • Overview of HIPPS System
                • What is HIPPS
                • Advantages of HIPPS
                • Two types of HIPPS
                • Video: Coiled Tubing Unit and Operation
                • Module Quiz
              • Module 4 - Flow Nets

                Contents:
                  • Water Flow Through Soils
                  • Flow Nets
                  • Flow Nets – Flow Lines
                  • Flow Nets – Equipotential Lines
                  • Drawing Flow Nets
                  • Drawing Flow Nets - Asymmetric Flow
                  • Drawing Flow Nets - Seepage Around Obstruction
                  • Rules for Drawing Flow Nets
                  • Flow Nets Under Dam
                  • Flow Net Under Dam With Toe Filter
                  • Flow Net Under Dam with Sheet Pile
                  • Seepage and Flow Net Through Dam
                  • Seepage Analysis Using Seep/w
                  • Sample Flow Nets
                  • Flow Calculations
                  • Practice Problem
                  • Total Head Determination Using Flow Nets
                  • Module Quiz
                • Module 5 - Flowlines

                  Contents:
                    • Flowlines
                    • Introduction
                    • Flowlines Reach Extreme Depth and Distance
                    • What part do pipelines and Flowlines Play in Offshore Installations?
                    • Pipeline/Flowline Construction and Installation Methods
                    • Towing Pipelines on the Surface
                    • Offshore Flowline Construction and Laying from a Reel Vessel
                    • S-Lay Technique for Laying Pipe
                    • S-Lay Stinger
                    • J-Lay Technique for Laying Pipe
                    • J-Lay on Crane Barges
                    • Subsea 7 Ship
                    • Seafloor Topology
                    • Seafloor Topolgy and Seafloor Current
                    • Subsea Connections
                    • Subsea Connections — Vertical
                    • Subsea Connections Horizontal - 1
                    • Subsea Connections Horizontal - 2
                    • Subsea Connections Horizontal - 3
                    • Repair
                    • Flow Assurance
                    • Flow Assurance: Inhibitor Injection
                    • Flow Assurance: Pigging
                    • Flow Assurance: Temperature Control
                    • Flow Assurance: Slug Flow and San Erosion
                    • Flow Assurance: Challenging Example
                    • Video:  Two Phase Flow in Pipe
                    • Module Quiz
                  • Module 6 - Piping Fundamentals

                    Contents:
                      • Piping
                      • Selection of Piping Materials
                      • Engineering Materials
                      • Most Commonly Used Materials in Refineries
                      • Preparation of Standard PMS/VMS
                      • Flanges
                      • Types of Flanges
                      • Material
                      • Bolts & Gaskets
                      • Valves
                      • Piping Flexibility
                      • Piping Layout
                      • Insulation
                      • Materials Used For Insulation
                      • Pipe Stress Analysis
                      • Types of Flanges Available for Joint Pipes
                      • Module Quiz
                    • Module 7 - Flow Through Pipes

                      Contents:
                        • Introduction
                        • Head Losses Through Pipe
                        • Types of Losses
                        • Major Loss
                        • Hydraulic Grade Line
                        • Pipes in Series
                        • Pipes in Parallel
                        • Syphon
                        • Power Transmission Through Pipe
                        • Water Hammer in Pipes
                      • Module 8 - Valves, Fittings & Flanges

                        Contents:
                          • Seamless Pipe
                          • Butt-Welded Pipe
                          • Sizing of Pipe
                          • Wall Thickness
                          • Methods of Joining Pipe
                          • Difference between Pipe and Tube
                          • Pipe Types
                          • Pipe Size
                          • Plate Formed Pipe and Seamless Pipe
                          • Pipe Ends
                          • Beveled Ends
                          • Socket Weld Pipe Joint
                          • Screw Pipe Joints
                          • Flanged Pipe Joints
                          • Spigot Socket Pipe Joints
                          • Standard Fitting Types
                          • Fittings
                          • 90◦ Elbows
                          • Ninety Degree Ells Can Be Classified As One Of The Following
                          • Mitered Elbows
                          • 45° ELBOWS
                          • Weld Tee
                          • The Stub-In
                          • Coupling
                          • Reducers
                          • Elbows
                          • Tees
                          • Reducers
                          • Pipe Caps
                          • Lateral Pipe Fittings
                          • Weldolets
                          • Full Couplings and Threaded Unions
                          • Part II - Swage Nipple
                          • Flanges and Valve
                          • Flanges
                          • Types of Flange
                          • Weld Neck Flange
                          • Socket Welded Flanges
                          • Threaded Flanges
                          • Lap Joint Flanges
                          • Orifice Flanges
                          • Part II - Strainers
                          • Part II - Steam Traps
                          • Valves
                          • Classification of Valves Types
                          • Part III - Valves
                          • Functions of a Valve
                          • Part III - Valves
                          • Part III - Gate Valves
                          • Part III - Ball Valves
                          • Part III - Butterfly Valves
                          • Part III – Check Valves
                          • Part III - Plug Valves
                          • Part III - Diaphragm Valves
                          • Part III - Safety & Relief Valves
                          • Part III - Gaskets
                          • Module Quiz
                        • Module 9 - Well Monitoring Systems

                          Contents:
                            • Easy to Install Turnkey
                            • What is the benefit of Remote Well Monitoring and Control?
                            • One area, or the Entire Wellsite
                            • The Wellhead
                            • Separation
                            • Storage
                            • SENSOR Difference
                            • Module Quiz
                          • Post-Test

                            Kindly complete the post-test to assess your knowledge about the topic after the course.